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Reproduction Part Question, I need your input

Dana67Dart

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Aug 23, 2018
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Hi All,
Some of you know me from FABO and know that I reproduce the parts that are not financially feasible for the big reproducers to make. I Reverse engineer the OEM part and produce them in Plastics, Stainless Steel or Aluminum.

I strive to make parts that are physically identical to the OEM part. But sometimes a slight modification is warranted to keep costs down and allow the driveway mechanic to replace a broken part on his car.


I'm in the process of reproducing the 70-71 E body Manual top hold down plastic latch and I wanted to get your input.

1770685817061.png



The OEM fasteners are pressed in rivets requiring a press and a die to compress the shaft of the rivet. Most of us do not have the tools required to sucessfuly install rivets.
1770685720189.png


1770685755410.png


The 65 A Body has the same part but is shaped differently. It originally was held in the same way with 2 Rivets. I modified the design to accept a captured nut and use 2 4-40 or 5-40 screws (haven't decided yet) to attach it.

This is the look
1770686133979.png


1770686161208.png


For the E body I can do the same and have a captured nut on the side where the OEM rivet head is OR have the head of the screw where the existing head of the rivet is with a nut on the back side.


Here are mock ups of the options:

Screw head on the rivet head side

1770687999609.png


Standard sized 4-40 nut on the opposite side (you can see in the photo of the 65 A Body part there are 2 sized nuts, standard and small either could be used)
1770687810141.png




Captured nuts on the rivet head side
4-40 Nut (It would be captured in a hex shaped recess. you can see in the photo of the 65 A Body part there are 2 sized nuts, standard and small either could be used)

1770688120025.png



Screw head on opposite side
1770687945950.png


A pop rivet is an option but I think the blob of the pop rivet look cheap.

Let me know which way you all prefer.

Thanks for your help.

Dana
 
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