Heads are going to be the limiting factor! There are lots of aluminum ones out there and most don't flow much more than ported irons in their unported cast aluminum configuration. The best bang for the buck are the raised port Speedmaster heads. But like most others, their flow is not limited by valve or bowl size, but port size at the manifold flange. This is also what limits most of the MOPAR intake manifolds also. There is a reason why Mopar went to the Max Wedge intake port. You want the short answer? Take a 440 intake gasket, and compare it to a SMALL BLOCK Chebby , Ford, or Mopar, Fel pro performance gasket, they are all within a few percent of area at the port flange! Look at Speedmasters published flow numbers on their cast aluminum small block and B/RB heads and the high lift flow numbers are nearly the same! BUT the B/RB motor heads use a 2.2" intake valve as opposed to the smallblocks 2.02" valve.
I have gotten good flow gains thru the years by raising the stock iron B/RB ports as much as practical and widening them also. There isn't enough metal there to attain Max Wedge size, but enough for real gains! You also have to port the intake to match what you (or preferably a skilled porter) has done to the heads. Use Max Wedge intake gaskets and dont worry about the port being smaller. This works because intake port runners taper from the plenum to the port flange. This isn't rocket science, but by using inside calipers you can port back until you reach the size of the desired larger area. Done correctly, keep the port tapered but larger back towards the plenum. Some intakes have less extra room at the top of the port than others, but an hour or so with a Heliarc cures that. A little smoothing of the weld and stippling lightly with a needle scaler blends the welded area into the unwelded area enough that no one will notice this. I have been doing this mod since about 1987 or 8, and no one has ever noticed. Just the ET and MPH.
I am currently doing a set of Speedmaster raised runner heads for my 512 project and when finished, I will post pics and numbers.
Or just buy a set of $5000+ heads.
Around 575 HP is usually the REALISTIC HP limit on stock runner sized aluminum non race heads. ON AN ACCURATE DYNO! And cubic inches alone don't guarantee HP gains.
The same heads and cam on two different sized short blocks will make nearly the same HP, but the larger engine will attain the HP at a lower RPM. It's head flow, cam size and ramp rate, rod length to stroke ratio, and reciprocating weight that are important.
Rod/stroke ratio on the 440 is one of the reasons 440s run as well as they do. With an even longer rod, the piston is much lighter also, allowing even more HP.
A few years ago, one of my customers went from a 383 SBC to a 427 SBC shortblock with the same cam, heads, intake and carb. It's no faster in the quarter, but a lot torqueier and much harder to drive. A nice guy, and although you can ask him anything, you can't tell him nothing!
Class dismissed.
TIMINATOR