Back to what I was getting at. The car was built with the jig holes. Do you think the workers were placing the part on the jig with precision care. There was room to drop and go. That's where the error comes in. 1/8" here and 1/8" there and the next part didn't fit it just got slammed on.
Exactly, they didn't worry about it, but they didn't have to since the fixtures the sub assemblies got tossed onto were solid and made it dummy proof. Every one of those locator pins was tested before production runs happened. It's why their are 'body in white' cars, they were test builds that were supposed be crushed.
The benefit they had was the fixtures were consistent so while a floor pan may have needed smashing to get it to it, the frame rails were always going to be within very small variance, far less than 1/4". I'd guess less than 1/16 honestly as far as the frame rails went. Everything else references against those and the rockers as I understand it.
As I was saying. You have to meet the existing. Having it on the jig set up correct. It's pretty much fool proof. You just have to see where it's at. Get the platform done first and build up. There are no and I mean no upper body measurements. Only the one's you make or I gave.
Agreed, this is what I've been saying. I only mentioned the door jamb as an indication of how far off the rear frame rail height was.
What I should have done, was to make 100% sure the jig mounting points were measured and ready BEFORE I put the car on the jig. The drawings floating around are a great help but me not understanding how to use the one that shows the '0' line and not understanding it references the top of the rocker was definitely a problem for me and left questions no one seemed to have consistent answers for. . between you're measurement's and explaining that point about the rocker as datum made all the difference in the world.
My car was/is not stable enough to use the existing points as reference and to add more pain, it was in an accident that bent the frame rails. So I'm pretty pretty close as stated to building a new car from scratch lol.
I made a mistake early on not being more careful during my initial setup, that's what I'm trying to correct now.